TUTORIALS
Monday May 17, 2010
 TUTORIAL A
Large Lithium-Ion Battery Design Principles
Presented by: Dr. Robert Spotnitz, President, Battery Design Company
TUTORIAL A OUTLINE
- General Aspects of Lithium-Ion Battery Technology
- Cell Design – Principles and Survey
- Energy vs. power
- Thermal design
- Mechanical design
- Performance estimation
- Pack Design – Overview
- Thermal
- Electrical
- Battery management system
- Reliability
- Abuse Tolerance
- Cost
- Outlook
 TUTORIAL B
Engineering Capacitor Energy Storage Systems
Presented by: Dr. John R. Miller, President, JME, Inc.
TUTORIAL B OUTLINE
- General Properties and Performance of Electrochemical Capacitors
- Storage System Design – Electrical performance
- Power Profile
- Operating voltage window
- Equivalent Circuit Models
- System Sizing
- Storage System Design – Life performance
- Maximum Operating Voltage
- Reliability Requirements
- Capacitor Product Specifications
- Cell voltage/temperature selection
- Mechanical considerations
- Storage System Design – Thermal management
- Design operating temperature
- Heat generation rate
- Thermal time constant
- Cooling power requirements
- Product selection
- End of Life
- Normal failure modes
- Abnormal failures
- Practical considerations
- Design Examples
- dc application
- cyclic operation
- combined with batteries
- Cost issues
 TUTORIAL C
Lithium-Ion Cell Manufacturing
Presented by: Ken Damon, Vice President of Operations, Mobius Power
TUTORIAL C OUTLINE
- General Aspects of Lithium-Ion cell manufacturing
- Key processes
- Purity requirements
- Consumer versus HEV and EV cells
- Electrodes fabrications
- Powder mixing
- Coating
- Calibration
- slitting
- Cell assembly
- Components preparation
- Winding
- Stacking
- Insertion & Electrolyte fill
- Closing
- Formation and QA
- Formation
- Self Discharge
- QA
- Manufacturing Cost
- Equipment
- Manufacturing Engineering
- Labor
- Utility and plant cost
- Outlook
 TUTORIAL D
Material Selection for Lithium-Ion Batteries
Presented by: Prof. Martin Winter, Chair, Applied Material Science for Energy Conversion and Storage, Institute of Physical Chemistry, University of Muenster
TUTORIAL D OUTLINE
- General Considerations on Selection of Electrode Materials
- Anode Properties
- General bulk and surface properties
- Characteristics of common materials
- Electrolyte Properties
- General attributes
- Characteristics of main electrolyte components
- Additives
- Cathode Properties
- General bulk and surface properties
- Characteristics of common materials
- Cell Component Interactions
- "Inactive" Electrode Components: binder, current collector, electrode additives
 TUTORIAL E
Long-Term Market Outlook for Electrochemical Capacitors
Presented by: Rud Istvan, Principal, NanoCarbons
TUTORIAL E OUTLINE
- General Considerations
- Batteries versus Ultracapacitors
- Batteries and Ultracapacitors - Markets
- Automotive
• Micro-mild
• Mild/full/PHEV
- Heavy ‘Vehicle’
- Bridge Power
- Backup Power
- Electric Utility
• Micro-grids
• Wind
- Outlook Comparisons
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