Cambridge EnerTech’s

EV Technology for Heavy Duty Applications

Commercializing Advanced High-Energy Batteries and Infrastructure for HEVs

December 6-7, 2022 | San Diego, CA

 

Hybrid and zero-emission EV’s for heavy duty applications present great commercial opportunities for advanced high-energy batteries. Battery requirements vary by application and offer viable alternatives for multiple technologies. In this track, we will discuss the development of hybrid and electric vehicle battery systems and the latest developments in advanced batteries to be commercialized within the heavy duty EV battery market while assessing consumer demand, competing technologies, and overcoming the challenges to commercialization.

Monday, December 5

- 4:30 pm Conference Tutorials8:00 am

Choose from 15 tutorials to maximize your networking and educational opportunities

Tuesday, December 6

Registration and Morning Coffee (Power Plant)7:30 am

Organizer's Remarks8:30 am

ROOM LOCATION: Mezzanine 1-3

OEM MARKET EXPANSION

8:35 am

Chaiperson's Remarks

Leslie Goodbody, Engineer, California Air Resources Board

8:40 am Revisiting the Safety of Lithium-ion Batteries

Maher El-Kady, Dr., CTO and Co-Founder, Nanotech Energy

Lithium-ion batteries have transformed the way society uses energy, but they are extremely sensitive to high temperatures and are inherently flammable. Nanotech Energy is producing improved batteries featuring new electrode materials and electrolytes that are competitive in both available energy density and safety. With their excellent performance, Nanotech batteries can be used in a variety of applications without the need for complex and expensive active and passive safety systems. 

 

9:00 am

Battery Technologies for Electrified Class-8 Heavy Duty Trucks

Roger Gerson, Director, Engineering & Battery Line Architect, Battery Systems, Cummins Battery Systems North America

The likelihood that all vocations of class-8 heavy duty truck converge on a single model for electrification remains uncertain as multiple technologies compete for market position. Considering the rapid rate of advance in low carbon combustion fuels, fuel cells, and batteries, the possibility of a fragmented market space taking hold short-term appears the likely outcome as these technologies continue to mature. Considering that combustion engines running low-carbon fuels will also feature some degree of hybrid electrification, all three technologies will include battery as a critical component. 

9:20 am

Battery Development at Volta for Heavy Duty Truck Applications

Joshua Goldman, Head of U.S. Product Strategy, Volta Trucks

The Volta Zero is a purpose-built full-electric 16-tonne/Class 7 vehicle designed for urban logistics, reducing the environmental impact of freight deliveries in city centres. Designed from the ground up with an operating pure-electric range of 150 – 200 kms (95 – 125 miles). The Volta Zero was designed for electric from the outset, using Proterra batteries and Meritor eAxle, which facilitates improvements in vehicle, driver, and pedestrian safety.

9:40 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Leslie Goodbody, Engineer, California Air Resources Board

PANELISTS:

Maher El-Kady, Dr., CTO and Co-Founder, Nanotech Energy

Roger Gerson, Director, Engineering & Battery Line Architect, Battery Systems, Cummins Battery Systems North America

Joshua Goldman, Head of U.S. Product Strategy, Volta Trucks

9:55 amOne D Battery Break Sponsor Intro

Grand Opening Coffee Break in the Exhibit Hall with Poster Viewing (Southpointe Center)10:00 am

10:35 am

Chairperson's Remarks

Leslie Goodbody, Engineer, California Air Resources Board

10:40 am

Is the Future of Construction Machines Electric?

David Wyatt, PhD, Technology Analyst, Electric Vehicles Team, IDTechEx

The construction industry, facing pressure to reduce its GHG emission footprint, is recognizing the need to transition to zero-emission off-road mobile machines. The days of operating large diesel engine-powered construction vehicles are numbered. OEMs are seeing this demand, and a growing number of electric commercial construction machines are becoming available. Alongside exhaust CO2 emission reductions, electrification offers other co-benefits which include local air quality improvement and reduced noise, that could transform the worksite environment.

MANAGING HEAVY DUTY FLEETS

11:00 am

Future-Proof Technology To Meet Demands of Heavy Duty Vehicles

John Lester, Manager, Farasis Energy

Offering high energy density combined with fast charging, a long life cycle and in-time delivery will be prerequisites to succeed in the heavy duty vehicles segment. John Lester, Farasis Energy USA, will explain how the organization tackles these challenges based on high performance lithium-ion batteries and will give an insight into latest battery developments. He will also present, the company latest localization strategy.

11:20 am Heavy-Duty Batteries with Grain Boundary Enriched Cathode Materials

Kenan Sahin, PhD, President & Founder, CAMX Power

11:40 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Leslie Goodbody, Engineer, California Air Resources Board

PANELISTS:

David Wyatt, PhD, Technology Analyst, Electric Vehicles Team, IDTechEx

Kenan Sahin, PhD, President & Founder, CAMX Power

John Lester, Manager, Farasis Energy

11:55 amAscend Elements Luncheon Sponsor Intro

Networking Lunch (Southpointe Lawn)12:00 pm

MANAGING HEAVY DUTY FLEETS, CONT.

12:55 pm

Chairperson's Remarks

David Wyatt, PhD, Technology Analyst, Electric Vehicles Team, IDTechEx

1:00 pm

Battery Cost of Ownership for Heavy Duty Applications

Elmira Memarzadeh, PhD, Director, Engineering Programs & Cell Technology, Electrovaya

Evaluation criteria for heavy duty applications will ultimately be derived by overall cost of ownership. My talk will focus on analysis of these factors (safety, cycle life, end-of-life) and how technology developments at Electrovaya and others are changing the equation.

1:20 pm

Tackling the Complex Issue of Zero-Emission Heavy Duty Port Trucking

Matt LeDucq, CEO, Forum Mobility

Forum Mobility provides the charging infrastructure, zero-emission trucks, and technology needed to decarbonize the movement of goods in and around ports. While the environmental benefits of our business are immense, the social justice component of converting heavy duty trucking to zero-emissions is just as complex to solve. Policy, capital, technology, and scale all need to work hand-in-hand to solve this ambitious transformation.

INNOVATIONS IN BATTERY SYSTEMS FOR HEAVY-DUTY APPLICATIONS

1:40 pm

Ultra-High Power Battery for Heavy Duty Trucks

Fengliu Lou, PhD, Director of Research & Development, Beyonder

Beyonder has developed an ultra-high battery cell up to 5 kW/kg and 30 C charging rate for heavy duty truck application. Additionally, Beyonder cells also present a cycle life over 20 000 cycles.

2:00 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

David Wyatt, PhD, Technology Analyst, Electric Vehicles Team, IDTechEx

PANELISTS:

Elmira Memarzadeh, PhD, Director, Engineering Programs & Cell Technology, Electrovaya

Matt LeDucq, CEO, Forum Mobility

Fengliu Lou, PhD, Director of Research & Development, Beyonder

2:15 pmSabic Break Sponsor Intro

Refreshment Break in the Exhibit Hall with Poster Viewing (Southpointe Center)2:20 pm

2:55 pm

Chairperson's Remarks

David Wyatt, PhD, Technology Analyst, Electric Vehicles Team, IDTechEx

3:00 pm

Commercial Vehicle Battery Sourcing Assessment

Kevin Beaty, President, YUNEV LLC

This presentation will provide an overview of the strategic battery sourcing challenges facing the long tail of the North American commercial vehicle E-Mobility market versus the dramatically larger scale of the global EV pass car, SUV, and light truck market. These challenges will be translated into real-world battery pricing ($/kWh) for commercial vehicle OEMs and Tier 1's, along with up-to-date battery supply chain mapping data for the North American commercial vehicle E-Mobility market.

3:20 pm

MegaWatt Wireless Charging Systems Drive the Need for Compatible Battery Chemistries in Heavy Duty Vehicle Applications 

Michael P. Masquelier, CEO & CTO, WAVE Wireless Advanced Vehicle Electrification

Breakthroughs in high-power wireless charging offer the opportunity to keep EV fleets powered during normal operation, matching the duty cycle of diesels. Free of heavy cables and moving parts, there is nothing to run over, break, freeze, or forget. Transit and port applications requiring 250kW up to 1MW are a reality today. These successes raise new questions about the impact of battery lifetime and the need for compatible battery chemistries.

3:40 pm Two-Phase Immersion Cooling; Revolutionizing Thermal Management for Outstanding Battery Performance

Moritz Lipperheide, Director, Research, Innovation, Kautex Textron

Two-phase battery cooling systems are expected to boost battery performance during fast charging and/or demanding drive cycles. However, implementation of such systems is complex due to system integration of thermal/mechanical and electrical subsystems. Kautex presents a fully functional 2-phase battery cooling system tailored to a Textron Off Road vehicle as a technology demonstrator.

 

4:00 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

David Wyatt, PhD, Technology Analyst, Electric Vehicles Team, IDTechEx

PANELISTS:

Moritz Lipperheide, Director, Research, Innovation, Kautex Inc a Textron Co

Kevin Beaty, President, YUNEV LLC

Michael P. Masquelier, CEO & CTO, WAVE Wireless Advanced Vehicle Electrification

4:15 pm

Chairperson's Remarks

David Wyatt, PhD, Technology Analyst, Electric Vehicles Team, IDTechEx

4:20 pm

Heavy Duty Mobile Charging Fleets using Repurposed EV Batteries

Evan Bierman, COO, Smartville

Full electrification in the US is going to require an historic build out of new electric infrastructure and charging. In many areas, that won't be possible, practical or may face too much uncertainty. This market can be served by heavy duty mobile charging fleets. Due to the uncertainty around this market, new and expensive infrastructure is not the most ideal solution. Using repurposed EV batteries will provide the lowest LCOE and most flexibility.

4:40 pm

TRIP Database: Lithium Battery Fires in Aviation

David Wroth, Director, Data Science, UL Standards & Engagement

This presentation will describe the Thermal Runaway Incident Program (TRIP), a stakeholder-led voluntary reporting system for lithium battery thermal runaway incidents in aviation. The presentation will include an overview of the reporting process and the data collected. Summary data and 5-year incident trends of thermal runaway incidents in the aviation context will be reviewed including the changing mix of device types, information about the device activity, and proximate cause of many subject incidents. Finally, the presentation will provide some observations and conclusions about potential mitigating actions to reduce the risk of thermal runaway incidents in aviation.

5:00 pm

How to Charge in under 60 Seconds – Superbattery Technology for Fast Charging

Sebastian Pohlmann, PhD, Vice President, Automotive, Skeleton Technologies GmbH

Skeleton Technologies has developed Superbattery technology which is able to charge >60 Wh/kg in under 60 seconds while being inherently safe. This is extremely useful for fast charging in high-utilization use cases such as mining, work, and construction machinery. This presentation aims to explore the benefits of the technology and discusses several applications, some of which are developed together in different project consortiums (information on consortiums will be public at the time of presentation).

5:20 pm Safety and Robustness in Battery Management Applications

Scott Winder, Lead Principal AE – Battery Management, Automotive, Infineon Technologies

  • Redundancy and diversity: ensuring safe operation of a critical automotive system
  • Robustness at the design and process level: making devices that can withstand the harsh electrical environment inside a high-voltage vehicle battery
5:40 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

David Wyatt, PhD, Technology Analyst, Electric Vehicles Team, IDTechEx

PANELISTS:

Evan Bierman, COO, Smartville

David Wroth, Director, Data Science, UL Standards & Engagement

Sebastian Pohlmann, PhD, Vice President, Automotive, Skeleton Technologies GmbH

Scott Winder, Lead Principal AE – Battery Management, Automotive, Infineon Technologies

5:55 pmClarios Networking Reception Sponsor Intro

Welcome Reception in the Exhibit Hall with Poster Viewing (Southpointe Center)6:00 pm

Close of Day7:00 pm

Wednesday, December 7

Registration and Morning Coffee (Power Plant)7:45 am

Interactive Roundtable Discussions (Southpointe Lawn)8:00 am

Roundtable discussions are informal, moderated discussions with brainstorming and interactive problem solving, allowing participants from diverse backgrounds to exchange ideas and experiences and develop future collaborations around a focused topic.


TABLE 1: Innovations in Recycling Battery Materials & Second Life
Moderator: Steven E. Sloop, President, OnTo Technology LLC


TABLE 2: Battery Cost vs CO2 Footprint & Lifetime Warranty – What Will the Proposed Legislation Bring?
Moderator: Wenzel Prochazka, Senior Product Manager, Battery Systems, AVL List GmbH


TABLE 3: High Percentage Silicon-Content Anodes and Cells 
Moderator: Benjamin Park, PhD, Founder & CTO, Enevate


TABLE 4: Li-ion NMC Fast Charging New Cells for E-Mobility
Moderator: Shmuel De-Leon, CEO, Shmuel De-Leon Energy, Ltd.


TABLE 5: Battery Raw Materials Supply Chain
Moderator: Rob Privette, Business Development Manager, North America, Umicore 

TABLE 6: Electrolyte Developments: New Components and Approaches
Moderator: Sam Jaffe, Vice President of Battery Solutions, ESource

TABLE 7:  Battery Pack System Cost and Safety – Will Future xEV Battery Packs Increase in Complexity or Simplify and How Will Cost and Safety Be Impacted?
Moderator: Kevin Konecky, Battery and Energy Storage Systems Consultant, Total Battery Consulting

TABLE 8: Cathode Materials, Technology, & Development
Moderator: Carl Thoemmes, Business Development, Koura

TABLE 9: Battery Thermal Management Versus Power Maps - How Can Thermal Management Overcome the Constraints of Fast Charging?
Moderator: Gerard Quorin, Battery Expert, TotalEnergies Lubricants

ROOM LOCATION: Mezzanine 1-3

REGULATORY INITIATIVES ENABLING COMMERCIALIZATION

8:55 am

Chairperson's Remarks

Elmira Memarzadeh, PhD, Director, Engineering Programs & Cell Technology, Electrovaya

9:00 am

Leading California Initiatives for the Heavy Duty Vehicle Transition to Zero-Emissions

Leslie Goodbody, Engineer, California Air Resources Board

After helping to launch and grow the zero-emission transit, school, and shuttle bus market, California is now focusing on zero-emission on-road trucks. This talk will include policy and regulatory drivers that are pushing the transition of California’s trucking fleets zero, the incentive programs available to support this transition, the role that OEMs play in ensuring successful truck deployments, and the fueling infrastructure nexus essential to this transition.

MANAGING THE TALENT GAP

9:20 am

How to Address the Battery Talent Gap

Matt Anders, Manager, Energy & Battery Storage, Piper Maddox

Samantha Keay, Vice President, Cleantech, Piper Maddox

We will discuss what the challenges and limitations are with talent and recruitment in the battery space (EVs and otherwise). We will then go into what companies and individuals can do to help.

9:40 am LMFP: The Future of Lithium-Ion Batteries

Hsin-Da Huang, PhD, Senior Manager, Research & Development, HCM CO., LTD.

With increasing demand of high energy density batteries for electric vehicles, Ni-rich NMC batteries become the trend. However, safety and costs of Ni-rich NMC cells have been a great concern in the EV industry. In contrast, Lithium manganese iron phosphate (LMFP) with olivine structure has attracted much attention due to its high voltage, long cycle life, low cost and high safety. In this talk, I will introduce the novel NMC/LMFP composite technologies that can provide the best solution to Li batteries for EVs and ESS.

10:00 am MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Elmira Memarzadeh, PhD, Director, Engineering Programs & Cell Technology, Electrovaya

PANELISTS:

Leslie Goodbody, Engineer, California Air Resources Board

Matt Anders, Manager, Energy & Battery Storage, Piper Maddox

Samantha Keay, Vice President, Cleantech, Piper Maddox

Coffee Break in the Exhibit Hall with Poster Viewing (Southpointe Center)10:15 am

Close of Symposium & Transition to the Plenary Keynote Program10:45 am

ROOM LOCATION: Ocean Ballroom

PLENARY KEYNOTE

10:45 am

Chairperson's Remarks

Craig Wohlers, Executive Director, Conferences, Cambridge EnerTech

10:50 am

General Motors ULTIUM Architecture & Value Chain Overview

Timothy Grewe, General Director Electrification Strategy and Cell Engineering, General Motors

General Motors believes in an all-electric future and plans to launch 30 new EVs by 2025 leveraging the innovative Ultium Platform, GM’s next-generation BEV architecture. Tim will present the Ultium Architecture, deep dive the Cadillac Lyriq embodiment, and discuss the battery value chain securing, scaling and sustaining our cell supply.

11:10 am

Battery Materials – Managing the Risk and Creating Opportunity

Ted Miller, Manager of Battery Cell Research and Advanced Engineering, Ford Motor Company

OEMs worldwide have committed to unprecedented investments in the transition to clean transportation and renewable energy. There is a clear realization that materials, and battery materials in particular, will be the key enabler to success in these endeavors. The scale required for a comprehensive move to electric vehicles means rethinking virtually every aspect of the battery supply chain from material mining and processing to manufacturing scrap and spent battery recycling. Regional needs will drive government support actions, resulting in a blend of common and unique approaches to securing critical battery materials. Innovations in battery materials will be an essential element in creating opportunity to diversify our energy storage solutions. Domestic battery recycling and material processing will ultimately be realized as the most reliable source of battery material in the future.

11:30 am

The Battery Imperative – The Challenges of Building a Sustainable and Competitive Advanced Battery Industry in the U.S. and Why It Needs to Happen

Craig Rigby, Vice President, Technology, Clarios

The long-awaited growth in EV adoption is finally happening and, in parallel, the need for advanced battery technology in energy storage applications is accelerating at an unprecedented pace. While the demand for batteries is more firmly established, the ability to supply those batteries for the US market is limited today and leading players are mostly coming from other regions where they have built capacity and expertise over the past decade. Without significant changes in the way the US views industrial policy and capital-intensive investments, the country runs the risk of being beholden to other regions for the supply of this critical technology. This talk will focus on challenges across the value chain as well as some ways they can be addressed to position the country for long-term, sustainable manufacturing, and technology leadership.

11:50 am

Panasonic’s LIB Technology Evolution

Yoshinori Kida, PhD, Deputy CTO, EV Battery Business, Panasonic Corporation of North America

Panasonic has continuously evolved its lithium-ion battery technology over the past 30 years. This is not the history of Panasonic, but the history of accumulating technological development with various equipment manufacturers and material supply chains. Now that we have entered a new growth period for xEVs. In order to achieve their essential objective, Panasonic as a cell manufacturer needs to change the axis of direction of the technology development.

12:10 pm MODERATED Q&A:

Session Wrap-Up

PANEL MODERATOR:

Craig Wohlers, Executive Director, Conferences, Cambridge EnerTech

PANELISTS:

Timothy Grewe, General Director Electrification Strategy and Cell Engineering, General Motors

Ted Miller, Manager of Battery Cell Research and Advanced Engineering, Ford Motor Company

Craig Rigby, Vice President, Technology, Clarios

Yoshinori Kida, PhD, Deputy CTO, EV Battery Business, Panasonic Corporation of North America

12:25 pmUSABC & National Instruments Luncheon Sponsor Intro

Networking Lunch (Southpointe Lawn)12:30 pm

Dessert Break in the Exhibit Hall with Poster Viewing (Southpointe Center)1:15 pm






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